Tor Connected Machines – Industry 4.0

Get complete insights into some of the most important KPIs of your manufacturing domain including checking the real time status of the Equipment/Machines.

Our Connected Machines helps you to improve overall management and monitoring of targeted Manufacturing processes

Improve operations by measuring, monitoring, and analysing the Key Performance Indicators of manufacturing and encouraging proactive decision making.

Tor Connected Machines' industry coverage

CNC / VMC
Foundry
Forging
Press Shop
Surface Treatment
Assembly

Features

Bird's eye view of the manufacturing plant

Visually identified KPIs of the targeted manufacturing process

Alerts

Get alerted for threshold breaches, servicing and downtime of the equipment.

Machine Scheduling

Plan machine/equipment maintenance of your plant as per demand.

MTBF/MTTR

Measure and monitor machines’/equipment’s downtime.

Costs

Measure and monitor cutting tool, consumables, energy consumption and cost incurred during manufacturing and processing.

Role-based KPI for hierarchical position in organisation

KPI’s display is restricted and based on the role of the person as operator, line manager, section manager, manufacturing head, leader. People in managerial role can monitor machine from office place without physically visiting the machines.

Quick and Digitised generation of breakdown slips and alerts for maintenance engineers to reduce the response time

Machine operators can generate breakdown slips which are forwarded to maintenance engineers along with the type of problems like mechanical, electrical, pneumatic, hydraulic etc, which reduces the response time I attending breakdown machine.

Monitoring OEE (Overall Equipment Effectiveness)

Application dashboard will show the Availability, Performance and Quality Index of the machine. It will also show the OEE trends over days, months and year.

MTBF-MTTR

MTBF, or Mean Time Between Failures, is a metric that concerns the average time elapsed between a failure and the next time it occurs. These lapses of time can be calculated by using a formula.

MTTR, or Mean Time To Repair, is the time it takes to run a repair after occurrence of the failure.

The MTBF and MTTR are calculated automatically by “Connected Machines” without any manual intervention

Frequently Asked Questions

  • Machine Shop having CNC/ VMC/PLC type of machine controller.
  • Foundries
  • Press Shops
  • Forging Shops
  • Process Manufacturing e.g. food and beverages, oil and gas, pharmaceuticals, personal care and cosmetics, plastics, metals, etc.
  • Surface treatment plants
  • Assembly Lines

Any machines having IoT (data out) controller can be covered under ‘Connected Machines’

Both cloud base and on-premise deployments are possible, based on companies need.

  • HMI ( Human Machine Interface) for data entry by the machine operator
  • Middleware license for the controller to acquire data from the controller. For example, MT Connect for Fanuc/Hass/Mazak controller, OPC UA/ Sinumerik for Siemens.
  • Ethernet (TCP IP), Modbus (RS 485 /RS 232 Serial) and data gateway for data acquisition

Six weeks to ten weeks, depending upon the scope and complexity of data acquisition.

Yes, it is possible to integrate the ‘Connected Machine’ data into third-party analytics applications through restful APIs.

Drop us your contact details here and our team will get back to you ASAP.

Useful Resources

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